JUNIOR TC - CERTUSS America

JUNIOR TC

Just because you need a smaller capacity steam boiler for your process, doesn’t mean you should have to compromise on capabilities. So many smaller capacity steam boilers on the market today aren’t truly designed to meet the needs of sophisticated small industrial processes, leaving customers with choices that are ill-suited, or just plain undesirable. Instead, the CERTUSS Junior TC offers the same quick start up, on-demand performance, great touchscreen, automation, communication capabilities, and quality system components our customers appreciate in the larger Universal TC models.

Model		Model Dimensions (inch)
		Steam capacity lb/h	Height A	Width B	Depth C	Boiler Ø D	Flue gas pipe Ø E	Flue gas center F	Steam lines (NPS class 300)	Weight (~lb)
Junior	80	176	60	29	51	20	7	41	1/2″	705
	120	265	60	29	51	20	7	41	1/2″	705
	150	331	63	29	58	22	8	44	3/4″	926
	200	441	63	29	58	22	8	44	3/4″	926
	250	551	73	33	62	25	10	53	1″	1146
	300	661
	350	772
	400	882

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The functional principle

By using the water tube boiler principle, the CERTUSS technology for generating steam offers maximum safety, reliability and instant availability of high quality steam.

External View

Internal View

The touch screen control panel simplifies operation and control of the boiler. All system configurations and settings of steam pressure are made here.
The pre-heated feed water is delivered to the boiler at approx. 195°F to 205°F. The heat frees the oxygen from water and reduces the risk of oxygen corrosion.
The boiler pressure coil is supplied with water through the feed water inlet. The change of phase from water to steam begins.
Two-stage integral burners provide precise pressure control, avoiding large pressure swings due to intermittent purge cycles typically seen in other designs.
Insulation material is made obsolete by guiding the combustion air from the top of the boiler through an outer shell, and from there into an inner, secondary shell, before delivering pre-heated air to the burner. This unique approach maximizes efficiency not only through increased combustion efficiency, by also by sharply minimizing radiant losses from a shell that remains only warm to the touch at maximum capacity.
When the steam has been produced, it leaves the generator through the steam outlet and is then ready for use.
The flue gas outlet connects to the chimney with or without an optional economizer.
Sediment is flushed out through the pressure coil blow-down valve. The safety relief valve opens automatically to discharge excess steam if the pressure is too high.

Advantages

Quick start time of 3-5 minutes to reach full rated capacity
Standard thermal efficiency of up to 87% as a result of unique combined air insulation/combustion air pre-heating design
Significant space savings compared to vertical and horizontal tubeless/firetube designs
Maximum operational safety intrinsic to the design of the ASME stamped pressure coil minimizes risk to personnel and property
Fully automated, pre-programmable system operation via CERTUSS Thermotimat control – start up, shutdown, and blowdown
Optional automated short-term cold standby “preservation mode” for safe shutdown over weekends, or more
Reduction in field-labor costs for installation due to easy reassembly of pre-piped & pre-wired system components
Single-source, full steam boiler system solution, completely UL certified, and pre-commissioned prior to shipment
Fuel sources include low pressure natural gas, propane, or #2 fuel oil. For dual fuel, please see our Universal TC models.

Modular construction and quick steam production results in high performance system response from multiple boilers, as well as N+1 redundancy with less installed horsepower, and a smaller footprint.
High performance responsiveness to a wide range of steam demands
Minimal pressurized water maximizes personnel/property safety
Warm-to-the-touch air-cooled shell, even at maximum steaming capacity for increased personnel safety and lower ambient temperatures
Minimal and basic maintenance required, with spare parts available up to 20 years
Customer commitment, both from the factory and local representatives
7” Full Color, Multi-lingual Touchscreen Display
Remote access optionally via Ethernet, Wifi or GSM
Operational and maintenance messaging capability optionally via email or text
Quiet, low vibration operation

THE SMALL STEAM BOILERS

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